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Model

FREPXAN

Control
Flow Rate
Seal Material
Coil

FLeX Series 3-way, direct-acting, electro-proportional, bypass/restrictive, priority flow control valve

Cavity: T-17A | Capacity:

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Model

FREPXAN

Control
Flow Rate
Seal Material
Coil

Technical specifications

This valve is a normally closed, electro-proportional, bypass/restrictive, priority flow control valve. The valve takes an input flow at port 1 and uses it to satisfy the priority flow at port 3. If the input flow exceeds the priority requirement, the excess is bypassed out port 2. The valve pressure compensates the priority flow for precise flow regulation for applications where there may be wide pressure fluctuations. Port 2 may also be completely blocked so that the valve can be used as a 2-way, electro-proportional pressure compensated flow control from 1 to 3.

  • The valve's patent-pending design uses a pull-type solenoid that allows the main throttle spool to be less sensitive to flow forces, resulting in greater efficiencies, with more flow control using less power.
  • FLeX Series proportional valves are fully compatible with the XMD Expandable Mobile Drivers from Sun.
  • Designed and tested to 10 million on-off operational cycles.
  • Exceeds new NFPA test standard T2.6.1 R2014 for fatigue and burst pressure ratings.
  • Designed using CFD fluid simulation for optimized geometries.
  • All configurations of this valve include zinc-nickel plating as standard for 1000-hour salt fog protection.
  • This valve can be used with both the 740 Series high-power coils and 747 Series hazardous location coils.
  • A wide variety of coil termination and voltage options are available, with and without surge protection. See the CONFIGURATION section.
  • Coil connector options offer ratings up to IP69K. See individual coil product pages for details.
  • Both, priority and bypass flow, are usable up to the system operating pressure.
  • For optimum performance, an amplifier with current feedback and adjustable dither (80 - 250 Hz) should be used.
  • Bypass flow is not available until priority flow requirements are satisfied.
  • Pressure at the bypass port (port 2) may exceed pressure at the priority port (port 3).
  • In applications where the priority flow will be blocked completely, bypass pressure drop will increase over time unless a leak path is provided for the priority flow.
  • Priority flow remains relatively constant regardless of variation in input flow.
  • The minimum bleed at port 3 must meet or exceed the published leakage numbers.
  • Incorporates the Sun floating style construction to minimize the possibility of internal parts binding due to excessive installation torque and/or cavity/cartridge machining variations.
  • Cavity
  • Series
  • Capacity
    30 gpm
  • Maximum Operating Pressure
    5000 psi
  • Typical Valve Leakage at 110 SUS (24 cSt) from port 1 to port 3 at 1450 psi (100 bar)
    30 mL/min.
  • Typical Valve Leakage at 110 SUS (24 cSt) from port 1 to port 3 at 5000 psi (350 bar)
    110 mL/min.
  • Viscosity Range
    35 - 2000 SUS
  • Response Time - Typical
    50 ms
  • Switching Frequency
    3,600 max. cycles/hr
  • Valve Hex Size
    1 1/4 in.
  • Valve Installation Torque
    150 - 160 lbf ft
  • Model Weight
    1.20 lb
  • Seal kit - Cartridge
  • Seal kit - Cartridge
  • U.S. Patent #
    10,969,033
  • Hysteresis (with dither)
    A-spool: 9%, B-spool: 7%, C-spool: 5%
  • Linearity (with dither)
    A-spool: 2%, B-spool: 3%, C-spool 5%
  • Repeatability (with dither)
    1.5%
  • Recommended dither frequency
    100 Hz
  • Deadband, nominal (as a percentage of input)
    25%

Model CAD Files

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Symbol CAD Files

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  • What parts of the Sun cartridge valve are field serviceable?
  • Does this FLeX series throttle control flow bidirectionally?
  • Can FLeX proportional valves be driven with an explosion proof coil?
  • What is the difference between nominal and maximum flow capacity?
  • Do FLeX valves utilize a floating nose design?
  • Is the FLeX program available in QuickDesign SmartConnect?
  • What happens if I block the control flow (priority) port?
  • I have a heat problem, will Sun's priority flow control help?
  • How big is a drop of hydraulic oil?  
  • What is the pressure drop through a flow control?
  • What is the compensating pressure of Sun's flow controls?
  • How accurate are Sun's flow controls?
  • What happens if I block the bypass port on a priority flow control?
  • Please verify cartridge clearance requirements when choosing a Sun manifold. Different valve controls and coils require different clearances.
  • An additional 2.00 inches (50,8 mm) beyond the valve extension is needed for coil installation and removal.
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